Life Sciences
Outsourcing analytical testing in contract manufacturing

By Darren Thomas, VP Analytical Operations at Almac Group*

In the pharmaceutical industry, ensuring the quality, safety and efficacy of products is paramount, and analytical testing plays a crucial role in achieving these goals.

Many pharmaceutical companies are turning to outsourcing for their analytical testing needs. This strategic move offers several significant benefits that can enhance efficiency, reduce costs and improve overall product quality.

One of the primary benefits of outsourcing analytical testing is access to specialised expertise. Contract research organisations (CROs), contract development and manufacturing organisations (CDMOs), and specialised testing laboratories possess extensive knowledge and experience in a myriad of analytical techniques, employing highly skilled scientists and technicians, who are experts in their fields. By outsourcing, this expertise can be leveraged without the investment in extensive training and development for in-house staff, thus ensuring the testing is conducted with the highest level of accuracy and reliability.

State-of-the-art technology

Outsourcing analytical testing also provides access to state-of-the-art technology and equipment. Outsourcing providers invest heavily in the latest analytical instruments and technologies to stay at the forefront of the industry. These advanced tools can offer more precise and comprehensive testing capabilities, so pharmaceutical companies can benefit from these cutting-edge technologies without the capital investment required to acquire and maintain them.

Cost-efficiency

Another major advantage of adopting the outsourcing model is cost-efficiency. Establishing and maintaining an in-house analytical testing facility can be prohibitively expensive, requiring significant investment in equipment, infrastructure and personnel. In addition, the costs associated with maintaining compliance with regulatory standards can be substantial. Outsourcing allows the conversion of these fixed costs into variable costs, paying only for the testing services required, which can result in significant cost savings, particularly for smaller companies or those with fluctuating testing needs.

Utilising outsourcing enables sponsor companies to focus on their core competencies. Drug development and manufacturing are complex processes requiring significant resources and attention. By outsourcing the analytical testing component, more resources can be allocated to R&D, production and other critical areas. This can lead to increased innovation and faster time-to-market for new products.

The pharmaceutical industry is characterised by its dynamic nature, with varying demands and project timelines. Outsourcing provides the flexibility and scalability needed to adapt to these changes. Outsourcing providers can scale their services up or down based on the client’s needs. This flexibility is particularly beneficial during peak periods or when launching new products, ensuring that testing requirements are met without delays.

Regulatory compliance

Compliance with regulations is a critical aspect of pharmaceutical manufacturing and outsourcing providers are well-versed in the regulatory requirements of different markets and maintain stringent quality control measures to ensure compliance. By outsourcing analytical testing, pharmaceutical companies benefit from this expertise in navigating the complex regulatory landscape. This reduces the risk of non-compliance and associated penalties, ensuring that products meet all necessary standards for safety and efficacy.

Experienced service providers have established quality assurance protocols and contingency plans to address potential challenges, ensuring continuity and reliability in testing services, allowing pharmaceutical companies to mitigate the risks associated with in-house testing, such as equipment failures, personnel turnover and compliance issues.

Conclusion

Outsourcing analytical testing in pharmaceutical contract manufacturing offers numerous benefits. As the pharmaceutical industry continues to evolve, outsourcing analytical testing will remain a strategic approach to achieving high-quality, safe and effective products.

______________________________________________________________________________

*Vice President of Analytical Operations at Almac Group, with over 25 years of industry experience. Darren has held executive roles at Bain & Company, Arch Sciences Group, Waters Corporation, Crane ChemPharma & Energy, Thermo Fisher Scientific and Applied Biosystems. His expertise includes strategic planning, product management, marketing and business development. Darren holds a Ph.D. in Analytical Science, an honours degree in Chemistry from the University of Wales and has completed executive education in Strategic Marketing Management at Columbia Business School. He is also a Fellow of the Royal Society of Chemistry.